Saturday, November 17, 2012

ASME Definitions, Consumables, Welding Positions


ASME has adopted their own designation for welding processes, which are very different from the ISO definitions adopted by EN24063.
 
Designation
Description
OFW
Oxyfuel Gas Welding
SMAW 
Shielded Metal Arc Welding (MMA)
SAW
Submerged Arc Welding
GMAW
Gas Metal Arc Welding (MIG/MAG)
FCAW 
Flux Cored Wire 
GTAW
Gas Tungsten Arc Welding (TIG)
PAW
Plasma Arc Welding
Straight polarity = Electrode -ve
Reverse polarity = Electrode +ve
 
ASME F Numbers 
 
F Number
General Description
1
Heavy rutile coated iron powder electrodes :- A5.1 : E7024
2
Most Rutile consumables such as :- A5.1 : E6013
3
Cellulosic electrodes such as :- A5.1 : E6011
4
Basic coated electrodes such as : A5.1 : E7016 and E7018
5
High alloy austenitic stainless steel and duplex :- A5.4 : E316L-16
6
Any steel solid or cored wire (with flux or metal)
2X
Aluminium and its alloys
3X
Copper and its alloys
4X
Nickel alloys
5X
Titanium
6X
Zirconium
7X
Hard Facing Overlay
Note:- X represents any number 0 to 9 

ASME A Numbers 
These refer to the chemical analysis of the deposited weld and not the parent material.  They only apply to welding procedures in steel materials.
 
A1
Plain unalloyed carbon manganese steels.
A2 to A4
Low alloy steels containing Moly and Chrome Moly
A8
Austenitic stainless steels such as type 316.

ASME Welding Positions   Graphic Representation
Note the welding progression, (vertically upwards or downwards), must always be stated and it is an essential variable for both procedures and performance qualifications. 
Welding Positions For Groove welds:-
Welding Position
Test Position
ISO and  EN
Flat
1G 
PA
Horizontal
2G
PC
Vertical Upwards Progression
3G
PF
Vertical Downwards Progression
3G
PG
Overhead
4G
PE
Pipe Fixed Horizontal
5G
PF
Pipe Fixed @ 45 degrees Upwards
6G
HL045
Pipe Fixed @ 45 degrees Downwards
6G
JL045

Welding Positions For Fillet welds:-
Welding Position
Test Position
ISO and  EN
Flat (Weld flat joint at 45 degrees)
1F
PA
Horizontal 
2F
PB
Horizontal Rotated
2FR
PB
Vertical Upwards Progression
3F
PF
Vertical Downwards Progression
3F
PG
Overhead
4F
PD
Pipe Fixed Horizontal
5F
PF

Welding Positions QW431.1 and QW461.2
Basically there are three inclinations involved.
  • Flat, which includes from 0 to 15 degrees inclination
  • 15 - 80 degrees inclination
  • Vertical, 80 - 90 degrees
For each of these inclinations the weld can be rotated from the flat position to Horizontal to overhead. 

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